As time passes, there are technological advancements also happening in the fashion industry. There are new and better ways to make items like jackets, hats or shirts more trendy and fashionable. People have come up with unique printing, digitizing, stitching and sewing methods. In this blog, we will discuss one such idea called 3D puff embroidery. It is a way to give your items an eye-catching look. The stitching method is getting increasingly popular and has been noticed on hats and cats, especially to make them attractive.
It is a modern technique that has been used traditionally to add a textured and lifted appearance to your design. It is similar to the process of needlework but with an extra layer of foam to give more dimensions. However, there is a complete process of digitising embroidery. To better understand this concept and learn the making of 3D puff embroidery with some useful hacks, let’s read on!
Everything You Need To Know About The Process Of 3D Puff Embroidery Digitising On Hats
Let’s First Understand 3D Puff Embroidery.
As we can tell by the name, it is a type of needlework that has a puffy or 3D look. The stitches in this embroidery are not done like the regular method. They are a little up from the item or material. The designs stitched through 3D puff embroidery digitizing are raised to a certain level to make them look more intimidating and attention-grabbing. It is done by cutting the foam according to the shape of your design and placing it in between the thread and the fabric. People prefer this form of stitching over normal as it gives a cooler and unique look to the hats and makes the design visible.
Step-By-Step Guide Of 3D Puff Embroidery Digitising On Your Hat
Know The Settings Of Your Machine
Before starting the process of embroidery digitizing, it is important to learn about the technical aspect, like the machine and its components. If you know the usage, the process of doing 3D puff embroidery digitizing can be much easier and effortless for you. Also, some vital things are needle size, clips, frames, embroidery hoops and the speed of the machine.
Putting your machine at an ideal speed is crucial for the best results. The speed directly impacts the performance and look of the embroidery designs. Conducting some experiments at different speeds is the best idea to avoid any damage to your favorite hat. It is also important to note that the maximum speed levels differ on every digitisation machine. Always remember that for complex and detailed designs, you should always keep your machine speed low to give a tidy look. However, for simple and bold designs on structured caps, it is better to keep a fast pace for amazing results.
Choose The Suitable Hat Material
The second step to mastering the art of 3D puff embroidery digitizing is to select the right material for the hat. You can find a wide range of hats or caps in the markets, but not all are suitable for 3D puff stitching. The best types of fabric are polyester, cotton, wool and nylon. It is better to choose a slippery or prone 3D puff material because this type of stitching has a much higher density than normal stitching. Secondly, in other materials, the surface can get damaged from the vibration in the hoop.
Get The Foam According To The Design
The most crucial step is to choose the foam to place between your thread and fabric. There are numerous options to get the puffy raised effect of your design. The most common or popular option is polyurethane foam. You can find the foam in different thicknesses according to the height you want for embroidery digitizing on the hat.
Do The Digitizing Process And Embroider Your Custom Design
Now you have to follow the digitising process, which is changing your designs into a digital file and uploading it on the machine. Then the machine does its magic, and in a short time, you get the design in an embroidered form. It is essential to choose the right artwork for your customised caps as it can reflect your personality. Most people get monograms, logos and team names on their hats.
We recommend using bold shapes and letters to create an exceptional 3D puff embroidery that can grab all the eyeballs. As you use foam for creating a raised look, stitching small shapes and designs can get difficult. Using uppercase text and initials is also a good way to bring more attention to your design.
Place The Hat And Foam In The Right Place
After deciding on the foam type, design and material, place the specific part of the hat in an embroidery hoop. Now cut the foam and place it on the design. Make sure that the placement is proper and in the right place. If your hat is not still in one place, you can use back clips to hold them. This can help embroider the accurate design with perfection.
Give A Clean Look To The Hat
This is the last step of the process to create customised caps. Remove the hat from the hoop and cut any excess foam from the design. You should be cautious in doing this part and avoid cutting any stitches or fabric.
Conclusion
In conclusion, 3D puff embroidery digitising is a fascinating technique that brings depth and texture to embroidered designs. It involves creating a three-dimensional effect by raising certain areas of the logo or text using foam padding. This process adds a unique and eye-catching element to embroidered hats, making them stand out from the rest.
The digitising process plays a crucial role in achieving the best and most precise results, as it involves converting the design into a digital file that can be understood by embroidery machines. Through careful planning, selecting appropriate foam materials, and skilful digitising, 3D puff embroidery can elevate ordinary logos and designs into extraordinary pieces of wearable art. So, whether you’re looking to add a touch of sophistication to your company’s uniform or create personalised gifts, 3D puff embroidery digitising is always an excellent choice.